Case Studies

Real-world case studies showcasing our expertise

A well-known new energy enterprise

A well-known new energy enterprise

Project Challenges:

Need to manufacture large battery trays with dimensions exceeding 1 meters, requiring high strength and lightweight design.

Solution:

One-piece molding using a 3500-ton die-casting machine, crafted from high-strength aluminum alloy with T6 heat treatment.

Project Achievements:

Product weight reduced by 30%, strength increased by 25%, with annual supply exceeding 10 units.

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An industrial robot manufacturer

An industrial robot manufacturer

Project Challenges:

Robot joint components require extremely high precision and stability, with tolerances controlled within ±0.02mm.

Solution:

Custom-designed molds using vacuum die-casting, complemented by precision CNC machining.

Project Achievements:

Product pass rate: 99.8%. Exceptional customer satisfaction has made us a long-term strategic partner.

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Automotive Parts Supplier

Automotive Parts Supplier

Project Challenges:

Engine mounts must withstand high temperatures and heavy loads; conventional manufacturing processes are insufficient.

Solution:

Uses high-temperature-resistant aluminum alloy, optimized gating system design, and localized extrusion process.

Project Achievements:

Product temperature resistance reaches 250°C, with load-bearing capacity increased by 40%.

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A leading 5G equipment manufacturer

A 5G equipment manufacturer

Project Challenges:

5G base station cavities require excellent electromagnetic shielding and thermal dissipation performance.

Solution:

Constructed from specialized aluminum alloy with a multi-chamber design and surface conductive oxidation treatment.

Project Achievements:

Shielding effectiveness ≥ 85 dB with excellent heat dissipation, earning high customer approval.

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A medical device company

Medical Device Company

Project Challenges:

Medical device accessories require medical-grade surface finishes for corrosion resistance and easy cleaning.

Solution:

Constructed from medical-grade aluminum with special anodization and passed biocompatibility testing.

Project Achievements:

Meets medical device standards and has been mass-deployed across multiple medical devices.

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A photovoltaic enterprise

A photovoltaic enterprise

Project Challenges:

Photovoltaic mounting brackets require high-volume production with consistent quality and on-time delivery.

Solution:

Establish a dedicated production line, optimize process parameters, and implement strict quality control.

Project Achievements:

Annual supply exceeds 50 million units, with a pass rate of 99.6% and zero customer complaints.

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SYX
Song Yuxing

Premium die-casting manufacturing expert providing one-stop solutions for new energy, robotics, automotive, and other industries.

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  • Songyuxing Industrial Park, Lantang Town, Heyuan City, Guangdong Province
  • 18163292981
  • syx@syx.ltd

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